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District Energy Systems (DES)


 

District Energy Systems Overview

 

The fundamental idea of district energy is simple but powerful: connect multiple heating and cooling energy users (buildings) through an underground piping network to environmentally responsible energy sources (central plants), such as combined heat and power (CHP), industrial waste heat and renewable energy sources such as biomass, geothermal and natural sources of heating and cooling. (See Figure 1)

 

District energy systems produce and pipe steam, hot water or chilled water underground through a dedicated piping network to heat or cool buildings in a given area, reducing energy costs and greenhouse gas emissions, while freeing up valuable space in customer buildings by centralizing production equipment and, through economies of scale and equipment management, optimizing the use of fuels, power and resources. District energy (primarily district heating currently) delivers about 3.5 % of the total final energy demand in the industrial, residential, public, and commercial sectors1. About 6.5% of commercial buildings in the U.S. are heated with district heating2.

 

Figure 1

District heating and cooling systems serve multiple buildings within a given area from an energy-efficient central plant.

 

In North America, district energy systems are typically located in dense urban settings in the central business districts of larger cities; on university or college campuses; and on hospital or research campuses; military bases and airports. District energy systems in North America typically serve “clusters” of buildings, which are sometimes commonly owned, as in the case of a private or public university campus or hospital. Frequently, however, in downtown systems, the customer buildings have distinct and separate owners; are generally located near each other in a central business district or segment of the city, and are interconnected individually to the distribution piping network. The number of customer buildings served by a typical district energy system may range from as few as 3 or 4 in the early stages of new system developments as many as 1,800+ customer buildings served by Con Edison Steam Business Unit in Manhattan, the largest district steam system in the world.

 

Mature steam systems in U.S. cities like Philadelphia, Indianapolis, Boston or Denver serve between 200 and 400 customer buildings. Larger and established combination district heating and district cooling systems such as those in Hartford, Minneapolis, and Omaha generally serve between 65 and 150 customer buildings on heating and between 50 and 125 customer buildings on cooling. In most cases, the urban district energy system typically serves over 50% of the Class A commercial office space in the central business district and in many cases, market share exceeds 85%3.

 

District energy systems are the preferred method of heating and cooling most major college and university campuses. In the U.S. hundreds of campus energy systems provide highly reliable and scalable energy supply. Many U.S. universities are adding or increasing their ability to generate electricity on campus and are recycling heat from power generation to heat buildings and drive steam chillers for campus air conditioning4.

 

Typical District Energy System

 

District energy systems enjoy the economy of scale and operational benefits of connecting to a large, diverse portfolio of customers. By aggregating the thermal requirements of dozens or even hundreds of different buildings, the district energy system can employ industrial grade equipment designed to utilize multiple fuels and employ technologies that would otherwise simply not be economically or technically feasible for individual buildings, such as deep lake water cooling; direct geothermal or waste wood combustion. As depicted in Figure 3 below, the diversity of energy options and fuel flexibility creates a market advantage for district energy systems and establishes the district energy system as an asset for community energy planning. Additionally, the availability of district energy service reduces the capital cost of developing an office building by cutting the boiler and chiller plant capital cost from the project.

 

Figure 2

This figure illustrates how a central district energy facility can utilize various sources of fuel to create electricity, heating and air conditioning to supply a variety of users in a community. Courtesy of District Energy St. Paul.

 

In many cases, the district energy facility can utilize local fuel resources (such as waste wood in St. Paul5 or oat hull by-products at the University of Iowa6). This keeps energy dollars recirculating in the local economy and as a renewable energy source, may qualify for a production tax credit under a renewable energy portfolio standard.

 

Urban district steam systems primarily provide space heating and domestic hot water service, and in some cases, steam is used for commercial or industrial processes such as commercial laundries, breweries, and for production lines in biotech laboratories.

 

Combination heating and district cooling systems provide chilled water that is used for air conditioning of building space and process cooling for data centers and switchgear. In a city, there is generally a diversity of load as different types of buildings (i.e. residential, commercial, retail, convention, etc) will use energy under different operating conditions and set peak demands at different times of day. Serving this variety of loads allows the central plant to operate at optimal output over a longer time period. Additionally, many district cooling systems incorporate thermal storage systems to further expand peak capacity and increase the operational flexibility and efficiency with the ability to operate equipment at optimal output.

 

Features and Benefits of District Energy Systems

 

Economies of Scale Yield Energy Efficiency

 

All district energy business models create and harvest value by re-capturing or producing thermal energy, conveying it in one or more forms to an energy conversion or usage point in the customer building. The amount of customer value created depends upon how economically and efficiently the district energy provider does this relative to rival centralized energy sources or customer solutions such as on-site boilers and chiller plants, electric space heating, individual heat pumps, or building-scale cogeneration facilities.

 

Since urban energy consumers typically have multiple alternatives for heating and cooling buildings, the economic competitiveness of the district energy option is enhanced by the ancillary benefits including capital savings from avoided investment in building equipment; reduced labor and maintenance expenses due to simplified operating systems; lower costs for water, chemicals, insurance and fuel (including storage); and generally higher operating efficiencies due to scale and better load matching. Additionally, in a dense urban environment, there is often a premium value for space that can be reclaimed for other productive uses by displacing mechanical equipment, flues and cooling towers. In particular, rooftop and penthouse space can be shifted from a cost center for large mechanical systems to profit center for third parties (i.e. cell and microwave towers; restaurants, leasable footprints).

 

Customer Benefits

 

From a customer perspective, there are a number of advantages to connecting a building to district energy service, including:

Ease of use and simplified building operations

Avoided capital costs for in-building heating and air conditioning equipment

Reduced labor, repair and maintenance expenses

Space is made available for alternative uses and other income activities

Highly reliable energy services

Less fuel and chemicals stored and combusted on-site

 

For commercial real estate developers, especially in dense urban settings where real estate acquisition and construction costs are high, economics demand high yield from every available square foot of leasable space. District energy services displace large mechanical equipment and eliminate the need for stacks and flues throughout the building core. Valuable rooftop or penthouse space can be reclaimed from noisy and unsightly rotating equipment and structural loads for equipment can be reduced. Moreover, by removing aging or operational boilers and chillers from existing buildings, usable space can be reclaimed and the electrical capacity of building transformers and vaults can be freed up and re-used for tenant electrical demands.

 

Simplified Systems and Operations

 

District cooling services simplify building operations by removing the chilled water production cycle from the building. District chilled water is delivered to the building intake valves at 42 - 37 Deg F. A heat exchanger or energy transfer station circulates the cold district chilled water building water across the coil. The building side water gives up its heat to the district water and is re-circulated through building air handler coils to absorb more heat from the building.

 

Figure 3

Depicts how district cooling service connects with the building system and displaces on site equipment for air conditioning.

 

Highly Reliable Service is Hallmark of District Energy Industry

 

The benefits most frequently cited by district energy customers are the convenience, ease of use and reliability of district energy service. Most district energy systems operate at four nines of reliability (service is available 99.99 percent of the time on an annual basis)7. In fact, operational reliability has been a hallmark of the district energy industry. When conducting due diligence on operating history, the former owners of Minneapolis Energy Center reported only three hours of unscheduled outage over 25 years of operations. Similarly, with the natural disasters of the San Francisco earthquake of 1989; the great Ottawa ice storm in 1998; and the Seattle earthquake of 2001, the only utilities that reported continuous and uninterrupted service were the respective district steam systems in San Francisco, Montreal and Seattle. Service reliability is critical when serving a primary or tertiary care hospital, a campus research laboratory or a Federal Government operations center. District energy systems offer highly reliable service.

 

Fuel Flexibility and Optimal Operations

 

The principal business challenge in a district energy business is to manage plant production capacity and fuel risks to meet coincident customer heating and cooling peaks most efficiently. This might involve diverse production units to more efficiently supply seasonal load characteristics. With the recent escalation in commodity fuel costs for coal, natural gas and oil, and concomitant increase in power costs, many district energy providers are exploring alternative fuel sources to increase fuel flexibility as a hedge against fossil fuel costs and to potentially qualify for renewable production tax credits and portfolio standard programs. Most district energy businesses have a mechanism in rates that allows for fuel cost adjustments and recovery.

 

Better Use of Capital

 

When a commercial building owner or developer does not have the option of connecting to a district chilled water network, the most common approach is to install electric drive chillers and rooftop cooling towers. When a consulting mechanical engineer designs the onsite chiller plant, consideration is given to a number of design factors that effect the cost, size and operational performance of the stand alone cooling system for that building. The designer and mechanical contractor must install sufficient cooling capacity to meet the air conditioning demand on a peak day, although that peak may only occur a few hours every few years. The array of chillers are selected with some redundancy so that if one should need repair or be out of service for maintenance, there is still adequate capacity available to meet cooling demand. The chillers are designed to operate at part load efficiency but are most in demand when outside temperature and humidity are highest and operating performance is least ideal.

 

With the increase in computers, lighting and density of personnel in buildings today, many commercial office buildings require some base load level of cooling 24/7/365. In winter months, some buildings utilize winterized cooling towers to reject heat for core cooling. With the internal heat generation in today’s typical commercial office building, cooling is much more of a 12-month operation than simply comfort cooling in summer months. Finally, a prudent consulting engineer will consider the useful life of the chiller plant of around 23 – 25 years and plan for performance degradation over time due to fouling, wear and tear and simple depreciation. All of these factors lead to installation of more cooling capacity than actually required and can result in higher operating costs, less efficient operations and in some cases, higher electricity demands than necessary.

 

A district cooling customer has the advantage of contracting for the optimum contract cooling capacity from the district energy provider. In most cases, the customer will contract for the actual peak hourly cooling demand as set under peak summer conditions, yet the contract capacity is still often 30 to 50% less than would have been installed in the building with its own standalone chiller plant. Because the district energy provider is actually selling “rejected heat on a real time basis”, the district cooling customer is then able to maximize building systems to better manage peak cooling demand and can take the correct amount of cooling as determined by the load rather than the lower limit flow rate determined by an on site chiller system. This is particularly valuable during spring and fall months where low loads are most likely.

 

District Cooling Contract Capacity vs. Installed OnSite Capacity

 

Depicted in Figure 5 below are three commercial office buildings that were constructed and connected to the district cooling system in Hartford, CT in the 1980’s. The chart compares the difference between the chiller capacity that was designed for an in-building chiller plant and the actual contract cooling capacity experienced by each building in operations. The design for stand-alone chiller plants typically call for installation of between 30 % and 100% more cooling capacity than will be required from a district cooling provider. When district cooling is an option, the building owner is able to avoid the full capital investment in on-site chiller plant and can allocate that capital to other income-producing activities or tenant amenities. With an average capital cost of at least $1,000 per ton of installed cooling capacity, the capital savings range from $800,000 to over $2.4 million in these buildings. In the case of Building B in Figure 5 below, the contract capacity of 695 tons for a 540,000 gross sq ft commercial office building equates to 775 square feet per ton of capacity. This is about twice as capital efficient as a stand alone chiller plant which would typically be sized at 400 square feet per ton of installed chiller.

 

 

Figure 4

Indicates the difference in actual cooling capacity requirements in three buildings in Hartford, CT between capacity designed for an onsite chiller plant (blue) and the actual contract capacity required (yellow) for peak hour cooling capacity in Tons from the district cooling system.

 

The distinction between contract capacity and installed capacity becomes very important in an existing building that is considering replacement of an aging chiller plant with connecting to the district cooling network. In many cases, the district cooling provider is placed in the unique situation of trying to sell less contract capacity than the building operator currently has installed on site. It is important to accurately set the contract capacity based on the peak hour rejected heat demand of the building, and not based on the volume of chiller capacity installed on site. District cooling rates are typically fixed over a twelve month capacity charge based on the peak annual requirement, along with a unit consumption charge based on the variable monthly metered volume of rejected heat. The competitiveness of the district cooling offering often hinges on the difference in contract capacity at 70% to 50% of the installed cooling capacity.

 

Flatter Electricity Demand Profile With District Cooling

 

From an operational perspective, the impact of district cooling service on electricity demand profile is illustrated below from an actual 350,000 sq ft commercial office building in Cleveland, OH in Figure 6 below.

 

 

Figure 5

Actual electrical meter readings kilowatt demand in 350,000 SF office bldg “Before - Orange” and “After – Green” district cooling service was installed and electric chillers displaced.

 

Displacing two electric drive chillers resulted in a flattening of the peak electric demand from 1485 KW to 798 KW in July. The end result for the building was a much flatter electric demand profile year round, varying by less than 2% from January through July to December. This flatter electric demand profile has great value to the customer, the tenants and the local electrical grid.

 

In some cases, installing district cooling and displacing peak electric demand from chillers provides additional benefits to the building owner and major tenants. In some cases, this “frees up” valuable electrical transformer or vault capacity for other electrical needs in the property. Sometimes, electrical supply is limited, capacity can be constrained and replacing or upgrading electrical transformer faults can be expensive and difficult in certain sub-basement conditions. Space can be difficult to work in. Available space can be at a premium and the timing and difficulties of downtime can also be problematic for certain tenants. By displacing the chiller load, which is typically the single largest source of peak electric demand in a commercial office building, the property owner can “harvest” additional electrical capacity for other beneficial uses.

 

From the perspective of the local electricity grid operator, displacing nearly 700 KWD in one building may not seem like much, but with district cooling potentially serving dozens of buildings in a congested urban setting, there is potential to shift many megawatts of peak electric demand from the overtaxed power grid to either steam driven chillers, thermal storage or more efficient district cooling facilities. A district cooling system provides greater operational flexibility to a central city or college campus.

 

Sources:

 

1 Sven Werner, “Globally avoided carbon dioxide emissions during 1998 as a benefit from the current use of DH/CHP,” presented at the Euroheat & Power annual conference, Brussels, March 5, 2002.

2 U.S. Energy Information Administration, “Commercial Buildings Energy Consumptions Survey,’ 1999. 

3 (See District Energy St. Paul, www.districtenergy.com, Hartford Steam Company; www.hartfordsteam.com)

4 http://www.districtenergy.org/guidebook/CHP.Webdoc.Homepage.htm 

5 http://www.districtenergy.com/CurrentActivities/chp.html

6 http://www.districtenergy.org/CHP_Case_Studies/University_of_Iowa.pdf 

7 http://www.districtenergy.com/Advantage/communities.html  

 

The above article is courtesy of the International District Energy Association. To view the full publication, follow this link - http://www.districtenergy.org/pdfs/IDEA_Industry_White_Paper.pdf

 

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